Kit Cutting

Kit Cutting Capabilities

Developed to reduce waste for production components, AMC Composites utilizes kit cutting of carbon fiber cloth to increase efficiency and reduce costs. Kit cutting is the process of cutting material on a 3-Axis cutting table, typically individual patterns that make up sections of the component mold. Once cut, the “kit” contains all patterns needed to lay up the mold. Pieces are laid into their respective position and orientation in the mold, saving the technician trimming time. We have the ability to cut material from sheets or spools. Spools are recommended for higher efficiency. Standard materials are cut with drag knives or cutting wheels. We can also accommodate the cutting of thin metals with proper tooling.

Please contact us to discuss your specific application.

Kit Cutting Optimization

Kit cutting is an essential process in the manufacturing of pre impregnated carbon fiber components, enabling efficient material utilization and cost savings. By carefully optimizing the layout of patterns, we minimize material waste while maximizing the use of each roll of fabric. This is achieved through a nesting process, where patterns are strategically arranged within the available dimensions of the composite cloth. This level of optimization not only conserves material but also ensures consistency and repeatability across high-volume production runs. The result is a streamlined manufacturing process that reduces costs without compromising quality.

Key Benefits of Kit Cutting & Optimization:

• Material Efficiency: The nesting process ensures minimal off-cuts, reducing waste and maximizing the utility of raw materials like carbon fiber, fiberglass, or Kevlar.
• Cost Reduction: By optimizing material usage, we lower production costs for large-scale projects or high-volume orders.
• Consistency: Precision cutting ensures each piece meets exact specifications, enhancing uniformity across components.
• Streamlined Production: Pre-cut kits simplify the assembly process, reducing
  handling time and potential errors during layup.

Kit cutting is particularly beneficial in industries requiring consistent, high-quality composite parts, such as aerospace, automotive, marine, and industrial applications. This process ensures that each part is not only cost-effective but also meets stringent design and performance requirements.

Common Kit Materials

While we predominantly utilize kit cutting for high volume pre-impregnated of pre impregnated carbon fiber, we have the ability to create kits from various additional materials.

Common materials include:

• Pre-impregnated carbon fiber cloth
• Carbon fiber cloth
• Kevlar cloth
• Fiberglass mat
• Thin film plastics
• Paint Protection Film (PPF)
• Breather cloth
• Paper
• Vinyl
• Leather
• Canvas & fabric

Please inquire for more information regarding materials we can cut for your application.